In the world of industrial filtration and dust extraction, efficiency is never a static goal but a continuous evolution. This is why we are excited to introduce the latest innovation from Veneta Impianti: the new FMPJ modular extraction system.
Se avete già familiarità con i nostri storici modelli FMJZ e FMPX, sapete bene quanto la robustezza e l’affidabilità siano pilastri fondamentali della nostra progettazione. Con la nuova serie FMPJ abbiamo preso quegli standard di eccellenza e li abbiamo portati a un livello superiore di modularità e facilità di installazione.
Tecnologia al Servizio dell’Aria: Come Funziona?
The FMPJ is a dust collector designed to operate both under pressure and vacuum, making it ideal for the treatment of fine, medium, and coarse dust. The beating heart of this system is its automatic reverse‑flow cleaning system, which eliminates performance drops thanks to:
- Intelligent Cleaning (Pulse‑Jet): Through a reverse‑flow compressed‑air jet, the filter bags are progressively cleaned based on the actual pressure drop (differential pressure) detected inside the filter.
- Microprocessor Control: An advanced electronic unit constantly monitors pressure and optimizes compressed‑air consumption, activating the solenoid valves only when truly necessary.
Modularità su Misura
The FMPJ’s smart modular design is engineered to allow fast and safe handling of all its components, divided into blocks, during logistics and assembly phases; its modularity also makes it possible to optimize installation time and costs.
Key Strengths
- Our FMPJ filter is equipped with a pre‑wired electrical panel that enables immediate commissioning: the system arrives on site ready for connection, eliminating complex on‑site wiring sessions and minimizing any margin of error.
- The integration of the fans directly into the machine body ensures, in addition to a significant reduction of the overall footprint, an ideal optimization of airflow.
- FMPJ is equipped with an optimized settling chamber which, thanks to a wide inlet section, enables a more efficient preliminary dust decantation compared to traditional models, thus protecting the filter media from direct impacts and extending its service life.
Built entirely with modular galvanized‑steel panels of large thickness to ensure decades of durability, FMPJ M is available in configurations of 63, 84, 120, 150, 180, 210, 240, 270 up to 300 bags.
Taking the FMPJ 63 model as a reference, we are talking about a total filtering surface of 91 square meters, achieved through high‑performance antistatic polyester bags with quick‑release Snap‑Ring fastening. Imagine the airflow that can be reached with the 300‑bag version!
The Rostin Case Study
L’efficienza teorica è importante, ma sono i risultati sul campo a fare la differenza. Recentemente abbiamo affrontato una sfida ambiziosa per un importante cliente del settore della carpenteria e lavorazione industriale che necessitava di un’aspirazione centralizzata da ben 50.000 metri cubi all’ora.
The answer to this high‑flow requirement was the installation of our FMPJ 300 model. This project highlighted the true engineering pillars and strengths of the FMPJ series.
FMPJ, Extraordinary Results and Fast ROI
Grazie all’approccio “chiavi in mano” e alle caratteristiche dell’FMPJ, le tempistiche standard di installazione sono letteralmente rivoluzionate:
- Significant reduction in assembly times compared to traditional extraction systems of equal capacity.
- Total energy efficiency thanks to the precise calibration of the components, which ensures the required pressures with optimized consumption.
- Maximum return on investment (ROI): The drastic reduction in production downtime allows operations to resume at full capacity in record time, in a clean, safe and compliant working environment.
Safety and Automation: Transition Plan 5.0 and Hyper‑Depreciation
Non abbiamo pensato solo alle prestazioni, ma abbiamo messo al centro la sicurezza dell’ impianto e degli operatori:
- ATEX 22 Safety: The FMPJ is equipped with certified explosion‑relief panels designed to manage stringent allowable overpressure and vacuum levels.
- Integrated Fire Prevention: Inside the filtering chamber, galvanized steel pipes equipped with Sprinkler nozzles are installed, ready to activate if a specific temperature threshold is exceeded.
- Sound Level Optimization / Reduction: The high‑efficiency fan is positioned internally above the filtering chamber, ensuring a considerable reduction in noise levels.
- Energy Efficiency: The fan is also managed by an Inverter, which adapts the extraction power to real needs, significantly reducing electrical consumption.
- Ready for Remote Support: The electrical panel includes a Siemens PLC with a 10‑inch Touch Screen and native internet connection, enabling real‑time monitoring and immediate remote assistance.
- Safety and Automation: Transition Plan 5.0 and Hyper‑Depreciation
- Access to Tax Incentives and Economic Savings: The integration of advanced automation (PLC and IoT sensors), remote assistance, and efficient energy‑consumption management via inverter makes the system fully compliant with the requirements for the Transition Plan 5.0 and Hyper‑Depreciation. This allows companies to access a tax credit of up to 45% (under the Transition Plan 5.0, depending on the energy efficiency achieved) or a tax increase of up to 180% (through the Hyper‑Depreciation maxi‑deduction), ensuring a recovery or net tax saving that typically ranges from 35% to over 45% of the investment value.
The ideal partner for your facility
Che la vostra azienda operi nel settore del legno, dei metalli, della plastica o del riciclaggio, la qualità dell’aria nel vostro ambiente di lavoro è il fattore chiave per la produttività e la conformità normativa. Con l’FMPJ vi offriamo una soluzione robusta, intelligente, che si adatta alle vostre geometrie di fabbrica e riduce al minimo i costi di installazione e manutenzione.
Volete scoprire come trovare la configurazione FMPJ più adatta alle vostre esigenze produttive?
